Corn flakes machine
Corn flakes are one of the world’s most iconic breakfast cereals—a simple, crispy, and versatile food made primarily from milled corn. Since their accidental invention in the late 19th century, they have become a staple in kitchens across the globe, enjoyed by children and adults alike. Below is a comprehensive introduction to corn flakes, covering their history, manufacturing process, nutritional profile, varieties, and usage.
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1 hour
Instant Quotes
1 day
Lead time
1 pc
MOQ
good
Price
Our Corn Flakes Machine Services
This serendipitous discovery was later adapted to corn, and in 1906, Will Kellogg founded the Battle Creek Toasted Corn Flake Company, introducing the world to what would become the quintessential breakfast cereal.
There are both integral and segmented designs. Choose different disposal method based on the different products made .
According to the characteristics and taste of different products, different screws can be customized,There are both integral and segmented designs.
Different machines of corn flakes production line
To produce the desired product, a complete production line is needed
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Upload your design file to our Instant Quote Platform and instantly receive pricing, lead time, and details for your Product . Specializing in CNC machining provide adaptive production and shipping solutions to align with your product development needs.
Custom Online Machining Solutions: From Concept to Completion
Begin with a prototype, transition to small batches, and end with precise parts made just for your project. Every solution, designed for your needs.
Rapid Prototyping
Turn ideas into reality quickly with Rapid Prototyping. Detect and fix design errors early, saving time and costs, while ensuring your machined product is market-ready.
Low-Volume Production
Need a limited batch without the wait? Our Low-volume Production gets you machined parts fast, without the burden of large-scale orders, balancing costs and efficiency.
On-Demand Production
Get flexibility for any order size with our On-Demand Production. freeing customers from volume constraints while guaranteeing CNC machining precision and quality.
Different kind of product shape
A number of materials can be used in extruder machines, giving you various of options to complete rapid prototyping to production runs of custom complex parts. For your manufacturing needs, we provide instant quotations of 40+ metals and plastics, and even you can compare prices for different machining materials.
Corn flakes
Modern corn flake production is a highly controlled industrial process that transforms whole corn kernels into the familiar golden flakes.
Price: $
Lead Time: < 10 days
Tolerances: ±0.125mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Main Machining Size
We can provide main machining leaves visible tool marks during the process of removing portions of the block’s surface to create desired shapes. If don’t want as-machined parts, select a surface finishing for your custom parts.
| Image | Name | Description | Materials | Power | Capacity | Link |
|---|---|---|---|---|---|---|
| | Mixing | As a front-end mixing device, it is an essential part of the production line, which can mix raw materials according to their proportions to obtain the desired raw materials. | 304 stainless steel | 4KW | 200-500kg/h | Learn More>> |
| | Conveyor | As the transmission device of the entire production line, it can realize the transfer of materials from one equipment to the next. | 304 stainless steel | 3KW | 300kg/h | Learn More>> |
| | Extruder | As the core equipment of the entire production line, extruder, also known as puffing machine, is a multifunctional machine that can produce many products, mainly puffing food. | 304 stainless steel | 55KW | 200-300Kg/h | |
| | Oven | As another core equipment of the entire production line, the tracked oven, with full frequency conversion control, adjustable temperature, and adjustable mesh belt speed, can better achieve satisfactory baking results for products. | 304 stainless steel | 100Kw | 500Kg/h | |
| | Flavoring | As a seasoning device, the rotation of the drum can make the seasoning evenly spread on the product, and the speed and amount of material can be adjusted.. | 304 stainless steel | 5.5Kw | 300Kg/h | |
| | Cooling | This is a machine that cools down products. For seasoned products, it can lower the surface temperature of the product and allow the seasoning to be absorbed by the product, achieving a better seasoning effect.. | 304 stainless steel | 3Kw | 300Kg/h |
Extruder Machining Tolerances
For Extruders, our Dayi extrudering machining service adheres to the ISO standard, mark them clearly on your drawing.
| Machine name | Size | Capacity |
| Flour Mixer | 900×500×600 mm | 500kg/h |
| Screw Elevator | 2500×850×2500 mm | 300kg/h |
| Twin-Screw Extruder | 3000×900×2100mm | 300kg/h |
| Air Conveyor | 950×420×660mm | 300kg/h |
| Dryer | 4800×1200×1800mm | 500kg/h |
| Elevator | 1000×300×500mm | 300kg/h |
| Seasoning | Φ636mm×2700mm | 500kg/h |
| Oil Spraying Machine | 600×540×600mm | 400kg/h |
| Cooling Conveyor | 3000×500×400mm | 200kg/h |
Our Extruders for Different Kinds Of Snack Food
With custom extruding machining, Dayi supports diverse industry requirements.
Corn Flakes Case Study
The tempered dough is fed between two large, heavy metal rollers. These rollers flatten the dough into thin, ribbon-like flakes. The thickness of the gap between the rollers determines the final thickness of the corn flakes.
Tour Our Corn Flakes Machining Center
See the efficiency of Dayi’s incredible line of Corn flakes machines—precision parts in just 24 hours.
Why Choose Our Custom Extruder Machining Service
Online Instant Quote & DFM Analysis
No need to write a quote request email, get instant extruder quotes by simply uploading your design files. Our digital quoting platform analyzes your part geometry, and provides real-time & competitive pricing and comprehensive feedback.
Consistent High Quality
Advanced Extruder capabilities, rigorous quality checks, combined with constant communication, ensure that every machined piece you receive meets the highest standards, consistently and reliably.
Fast and Reliable Delivery
Boasting robust manufacturing capacity, Dayi ensures quick turnaround for extruder machined parts. Plus, with our varied shipping choices, you'll get your order on time, without the usual hassles.
Professional Engineering Support
No matter where you are, you can get our 24/7 engeering support all year around. Our experienced engineer can provide you with the most appropriate solution to your part design, material selection, and surface finishing and even lead time.
Extruder Machining Overview
What's Extruder Machining?
At its core, extrusion is like using a high-tech meat grinder or a 3D food printer. The process forces a raw material mixture (the “feed”) to flow under controlled conditions through a specifically designed opening, known as a die
What's the Puffing Process?
As the hot, pressurized material exits the die, it instantly encounters atmospheric pressure. The superheated water within the mass flashes into steam, causing the product to expand or “puff.” This creates the characteristic porous, crispy texture of many extruded snacks.
What are the Advantages of Extruding Machining?
Can create countless shapes, textures, and densities from one machine by simply changing the die and process parameters.High-temperature-short-time (HTST) cooking destroys anti-nutritional factors and microorganisms while preserving nutrients and flavor.
What's the Key Advantages of Food Extrusion Technology?
From producing nutritious infant cereals and crispy snacks to creating convincing plant-based meats and stable aquafeeds, extrusion delivers benefits that are difficult to replicate with any other single processing method. As consumer demands for novel textures, sustainable ingredients, and healthy convenience foods continue to grow, the advantages of extrusion will ensure its central role for decades to come.
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