Rapid Prototyping and On-Demand Production for
Medical Devices Industry
New product development for the medical industry with on demand manufacturing. From rapid prototyping to mass production of medical products, enjoy reliable manufacturing services at competitive pricing.
- High precision medical products
- ISO 13485:2016 certified
- 24/7 engineering support
Why RapidDirect for Medical Industry
RapidDirect offers reliable medical device prototyping and production, from simple to complex medical parts. With a combination of advanced technologies and excellent manufacturing expertise, we can bring your medical products to life in the most effective ways. Regardless of the part’s complexity, we can help you reach your goals through rapid prototyping, bridge tooling, and low-volume production.
Strong Capabilities
We are an ISO 13485:2016 and ISO 9001:2015 certified company, showing that we have the best manufacturing capabilities, the right material certifications, and advanced technologies. All medical device components from RapidDirect meet adequate regulatory compliance in terms of dimensions, performance, strength, and more.
Precision Parts
Our medical device prototyping services offer parts that meet tolerance and precision requirements. We can manufacture medical components with tolerances up to +/-0.001 inches. Our machining technologies and expertise also help us ensure the precision of your medical device prototype.
Fully Customizable
RapidDirect can accelerate medical parts manufacturing with our custom design and custom tooling capabilities. We will work with you to analyze the uniqueness of your products and then use high-tech manufacturing processes to bring the concept to life.
Instant Quotation
We improve the medical parts manufacturing experience through our ever-learning instant quotation platform. Upload your design files and get DFM analysis feedback, pricing, and lead time within a few minutes. You can also take control of your orders through highly efficient tracking and management.
We Are ISO 13485 Certified!
RapidDirect boasts the ISO 13485 certification, a management systems standard designed for medical device manufacturing. This shows that all the medical device prototypes and components you get from us meet adequate regulatory compliance. It also demonstrates our quality control and assurance system, assuring you that we will manufacture components to your specific needs. We are ready to serve every client in the dental, biotechnology, surgical, and pharmaceutical industries and more.
Prototyping to Production Stages for Medical Industry
Take advantage of top-level solutions for medical product development. RapidDirect offers expertly designed and engineered custom products with excellent durability and functionality. We offer these solutions in various stages, helping you meet your production goals.
Prototyping
Bring your early-stage medical designs to life with prototypes crafted from production-grade materials. Our process enables you to evaluate and optimize your designs, ensuring they are fully functional and ready for testing.
Prototyping
Our experienced technicians will bring your design to reality by carefully analyzing your design file and crafting prototypes to match your specifications precisely. Tailored to meet the demands of your application, we carefully select the materials and techniques to ensure your prototypes look and function like the final product.
Engineering Validation and Testing
Refine your robotics prototypes with quick and easy changes after rigorous engineering testing and validation of performance standards.
EVT
Our functional prototypes, designed to mimic the final product, provide you with a clear visual representation of your design, allowing for easy identification of any potential issues. We guarantee quality and reliability from the beginning by analyzing and fine-tuning every aspect of your prototypes.
Design Validation and Testing
Evaluate the performance, functionality, and aesthetics of your medical product with precision. Save valuable time and resources by making design improvements during the prototype stage.
DVT
Our expert design team provides in-depth feedback on the manufacturing feasibility of your prototypes, helping you assess their performance and appearance. We offer an extensive range of materials, finishes, and mechanical designs to craft components with ideal end-use functionality and market-ready finishes.
Production Validation and Testing
Streamline your designs for large-scale production with our production-grade manufacturing capabilities and expert quality control.
PVT
Gain valuable insight into your product design with expert feedback from our technical team. This allows you to evaluate the manufacturability and suitability of your robotic part and make final refinements for a streamlined production process.
Mass Production
Effortlessly move into mass production with the swift delivery of end-use parts and the seamless integration of your quality standards into RapidDirect’s manufacturing process.
MP
Take your custom robotics manufacturing to new heights with our cutting-edge manufacturing techniques. Our team of experts works to ensure your products meet quality and performance requirements, keeping costs low and lead times short.
Trusted by Fortune 500 Companies
- Healthcare providers
- Hospital operators
- Biotechnology corporations
- Pharmaceutical companies
- Medical delivery systems suppliers
- Life sciences
- Diagnostics equipment manufacturers
- Surgical equipment and robotics companies
Medical Device Manufacturing
The medical industry depends on accurately and precisely created products to safeguard human health. Our ISO 13485 certification shows that we deliver precise, high-quality medical components that meet regulatory and quality standards. Enjoy reliable and professional medical device manufacturing solutions for custom products with the highest quality standards.
Right Materials for Medical Product Development
Our manufacturing techniques are compatible with an extensive range of materials to meet the medical industry’s demands. Our technicians also have adequate experience and knowledge of the right materials for medical product development, and we will work with you to choose the material that best meets your requirements. Take a look at some of the most popular materials for developing medical device components.
Thermoplastics
Thermoplastics are highly durable, flexible, and functional materials for medical product manufacturing. They have excellent corrosion, detergent and chemical resistance, making them last longer than other typical medical materials. Thermoplastics are also very adhesive to metals, making them useful for overmolding medical prototypes for improved functionality.
Thermosets
Thermosetting plastics are highly resistant to heat and do not warp or creep under high-temperature conditions. This makes them excellent choices for medical devices that may need constant sterilizations. They are also relatively hard and rigid, with excellent dimensional stability to ensure accurate and precise components.
Nylon
Polyamide material offers increased strength, high temperature and chemical resistance which is required for medical devices. It is also compatible with processes like injection molding, CNC machining, and 3D printing. We can also combine nylon with other medical-grade materials to increase its strength.
Silicone Rubber
Silicon rubber offers increased thermosetting advantages. It complies with industry standards due to its high thermal stability and flexibility. Therefore, it can be easily sterilized with various methods. This material is also stable and maintains its flexibility even in extreme conditions.
Titanium
Titanium offers an increased strength-to-weight ratio and higher corrosion resistance, making it ideal for medical device prototyping. It works excellently with 3D printing to create custom parts from patients’ body scans. Titanium also has several properties that offer it increased resistance to chemicals and extreme temperatures.
Stainless Steel
This low-carbon steel is ideal for several kinds of medical components. It is a non-toxic and non-corrosive material that comes in several variants, making it useful for extensive medical applications. While stainless steel is durable on its own, it can also be finished to improve its appearance and mechanical properties.
Post-Processing for Medical Prototypes & Products
With an extensive range of post-processing options, RapidDirect can offer your medical prototypes and products unique surface finishes that meet your product’s aesthetics and chemical and corrosion resistance needs. Depending on the material selection and product application, we offer the following finishes.
| Name | Description | Materials | Color | Texture | Link | |
|---|---|---|---|---|---|---|
![]() | Anodizing | It improves the corrosion resistance and wear resistance of medical components. | Aluminum | Clear, black, grey, red, blue, and gold. | Smooth, matte | Learn More>> |
![]() | Powder Coating | Powder coating is a great choice for medical devices because of its natural antimicrobial qualities. It promotes a hygienic and sterile environment needed in the medical industry. | Aluminum, Stainless Steel, Steel | Black, any RAL code or Pantone number | Gloss or semi-gloss | Learn More>> |
![]() | Electroplating | Electroplating is an aesthetic and functional finish that improves the looks and corrosion resistance of medical products. It also improves their mechanical properties, making them more durable. | Aluminum, Steel, Stainless Steel | n/a | Smooth, glossy | Learn More>> |
![]() | Bead blasting | Bead blasting improves the aesthetic appearance of medical devices. It also reduces wear and tear in these components, making them last longer. | Aluminum, Stainless Steel, Thermoplastics | Gray, black | Smooth, matte | Learn More>> |
![]() | Passivation | Passivation helps to remove particles from medical components to prevent future corrosion. It impacts adequate corrosion resistance on the products. | Stainless Steel, Aluminum, Titanium | Yellow, clear blue, green, black | Smooth, matte, semi-gloss | Learn More>> |
![]() | Heat Treatment | Heat treatment helps to improve the corrosion resistance, strength, and biocompatibility of medical devices. | Titanium, Aluminum, Stainless Steel | Faint yellow, brown, straw | Smooth, matte | Learn More>> |
Medical Applications
Our extensive production capabilities allow us to improve medical device production to serve many healthcare applications. Some of the applications include:
- Handheld devices
- Surgical instruments
- Medical testing devices
- Medical delivery systems
- Ventilators
- Implantable prototypes
- Prosthetic components
- Microfluidics
- UV sanitation components
- Field-effect transistors
See What Our Customers Say About Us
A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.
HDA Technology
The 4 parts look great and work very well. This order was to solve a problem on some equipment, so only the 4 parts were needed.
We were very pleased with your quality, cost and delivery, and will certainly order from you in the future. I have also recommended you to friends who own other companies.
Hunt Dabney
– Owner at HDA Technology
Plasplan
The service at RapidDirect is phenomenal and Cherry has assisted us with great patience and understanding.
Great service as well as the product itself, exactly what we asked for and works amazingly. Especially considering the small details we were requesting. Good looking produckt.
Bjorn Steinar Blumenstein
– Product Designer at Plasplan
Steer
I couldn’t be happier with this order. The quality is as quoted and the lead time was very not only very fast and it was done on schedule. The service was absolute world-class. Thanks a lot to Linda Dong from the sales team for the outstanding assistance. Also, the contact with the engineer Laser was top-notch.
Lars Gerchow
– Scientist at STEER
Orbital Sidekick
Hi June, Yes we picked up the product and it looks great!
Thank you for your quick support in getting this done. We will be in contact shortly for future orders 🙂
Kaushik Bangalore
– Engineer at Orbital Sidekick
Custom Prototypes and Parts for Medical Devices Industry
Several leading medical device companies depend on our outstanding medical prototyping and production solutions for their custom medical parts. Our manufacturing capabilities and quality management system ensures that we produce components that meet performance and safety standards.
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